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Every project is unique, and insulation requirements vary based on construction type, fire protection, sound reduction of thermal insulation and environmental considerations.

A good insulation partner will offer custom solutions to ensure optimal performance and compliance.

What quality customisation looks like:
Off-the-shelf solutions may not always fit the specific requirements of a project.

Different building materials, layouts, and regulations demand bespoke insulation solutions.

Customisation actually reduces material waste and inefficiencies, improving cost-effectiveness and accuracy.

Customisation: We work from your designs and specifications, ensuring the final product perfectly meets your needs.

Lancaster Insulation works its customers to provide tailored insulation solutions that meet your needs. With dedicated support and a flexible manufacturing approach, we ensure our customers receive exactly what they need, to fit specific project requirements.

Insulation Type

STONESHIELD Basalt Fire Barrier EN Wired Mat (Example of a stone mineral wool insulation)

Insulation Type

Production and processing of a range of insulation materials including:

  • Stone Mineral Wool
  • Glass Wool
  • Basalt Wool
  • XPS (Extruded Polystyrene)
  • EPS (Expanded Polystyrene)
  • PIR (Polyisocyanurate)
  • Phenolic Foam
  • Aerogels

Bonding

Bonding

Bonding of two materials together to achieve a desired finished product for thermal or acoustic insulation. Materials include all types of insulation and board products. We have a variety of high quality adhesives and bonding techniques- please speak to our office with your specific requirements.

Typical Activities

  • Insulation-to-insulation bonding
  • Multi-layer composite construction

Facings

Image 1: Facing machine producing foiled slabs with no adhesive
Image 2: Black Tissue faced slabs
Image 3: Foil faced slabs
Image 4: Glass veil faced slabs

Facings

Facing material can be added to all types of insulation either faced one side, faced on two sides or completely enclosed.

Facing Options

  • Aluminium foil
  • Glass tissue
  • Glass cloth
  • Textiles
  • Veils
  • Polythenes
  • DPCs
  • Spunbond materials
  • High-temperature facings
  • Low-temperature facings

Sewing & Textile Fabrication

Image 1: Bespoke stitched textile jacket system
Image 2: Bespoke stitched jacket system with Velcro strip

Sewing & Textile Fabrication

Fabrication of insulated products using textile and fabric coverings.

Applications

  • Custom sewn insulation assemblies
  • Encapsulation

Cutting

Accurate cutting of cavity barriers using a vertical bandsaw

Cutting

We can cut all types of insulation material to size matching your specific requirements.

Capabilities

  • Cut-to-size products
  • Kit-of-parts production
  • Bespoke component manufacture

Slicing

Precision slicing of stone mineral wool using a new horizontal bandsaw, during and after cutting

Slicing

Reductions by thickness to provide thin, high-quality finished item to low tolerances without excess MOQs.

CNC Fabrication

CNC Cutting of complex bespoke insulated and faced products

CNC Fabrication

Our CNC machining service allows us to deliver precision cutting and shaping for a wide range of materials. We can create complex, accurate shapes and designs with minimal waste.

Cutting of material utilising DXF Files, through CAD, we cut many materials to complicated shapes with low tolerances.

Capabilities

  • DXF file processing
  • CAD-driven manufacturing
  • Complex profile cutting
  • High-precision component manufacture
  • Repeatable production runs

Equipment

Encapsulation machine producing ceiling pads

Equipment

  • Multiple Vertical Bandsaws
  • Large horizontal Band Saw
  • Narrow horizontal band saw
  • CNC Drag knife cutter
  • Encapsulating machine
  • Multiple sewing machines
  • Roller press
  • Mechanical press

Custom Manufacturing / Third-Party Manufacturing

Bespoke manufactured ‘white label’ slab

Custom Manufacturing / Third-Party Manufacturing

We specialise in providing 3rd party or ‘white label’ solutions for any current or future partner. Much of this work is with Original Equipment Manufacturers (OEMs.)

We tailor our manufacturing to specific customers’ requirements and provide manufacturing support.

Services

  • Private label manufacturing
  • Product assembly
  • Supply chain outsourcing

Need tailored insulation solutions?

Our team can help you choose the right products for your project.

📞 Call us today or send us a message via our Contact page.

Contact Us Today